Wuxi Guanya Refrigeration Technology co., ltd
SUNDI-320/420W/430W

SUNDI-320/420W/430W

  • SUNDI-320/420W/430W
  • 高低温 (6).jpg
  • 高低温 (4).jpg
SUNDI-320/420W/430W


  • Product Description
  • System Introduce
  • Technical Parameter
  • Knowledge Center





Model SUNDI-320 SUNDI-420W SUNDI-430W
Temp. range -30℃~180℃ -40℃~180℃ -40℃~200℃
Control Mode Feedback PID + Our special dynamic control calculation, PLC controller
Temp. control Process temp. control and jacket temp. control model
Temp. difference Set or control the temperature difference between jacket oil and raw material process
Program Editor 10 programs, each program can edit 40 steps
Communication Portocol MODBUS RTU Protocol,RS485 interface
Material temp. feedback PT100 OR 4~20mA or communication(normal: PT100)
Temp. feedback The temp. of three points: the inlet and outlet of equipment,reactor material temp.(external temp. sensor)
Medium temp. acccuracy ±0.5℃
Material temp. accuracy ±1℃
Heating power 2KW 2KW 3KW
Cooling capacity 180℃ 1.5kW 1.8kW 3kW
50℃ 1.5kW 1.8kW 3kW
0℃ 1.5kW 1.8kW 3kW
-5℃ 0.9kW 1.2kW 2kW
-20℃ 0.6kW 1kW 1.5kW
-35℃ 0.3kW 0.5kW
Circulation pump Max10L/min  
0.8bar
Max10L/min  
0.8bar
Max20L/min  
2bar
Compressor Secop Secop French Tecumseh
Expansion valve Emerson thermal expansion valve/danfoss thermal expansion valve
Evaporator DANFOSS/KAORI Plate heat exchanger
Operation Panel 7-inch touch screen,show temp curve\EXCEL data output
Safety protection Self-diagnosis function; freezer overload protection; high pressure switch, overload relay,thermal protection device, liquid low level protection, high temperature protection and temperature fault protection.
Closed circulation system The whole system is full closed circulation, there is no oil mist at high temperature and no water vapor at low temperature, pressure do not rise up when system is running. The system will supply oil automatically at low temperature.
Refrigerant R404A/R507C, optional: R448A
Connection size G1/2 G1/2 G1/2
Water-cooled type W(cooling water@20℃) 450L/H
1.5bar~4bar
550L/H
1.5bar~4bar
Dimension(mm) 350*650*870 350*650*870 450*650*1200
Positive ex-proof size(mm) 700*750*1215 700*750*1215
Weight 55kg 60kg 85kg
Power AC 220V 50HZ 2.9kW(max) AC 220V 50HZ 3.3kW(max) AC380V 50HZ  4.5kW(max)
Case material SUS 304 SUS 304 SUS 304
Optional positive pressure ex-proof system add PEX at the end
Optional Optional Ethernet interface, configure the computer operating software
Optional Optional outside touch screen display controller(separated),the communication line distance is 10 meter.
Optional Power Optional power 100V 50HZ single-phase,110V 60HZ single-phase, 230V 60HZ single-phase, 220V 60HZ three-phase,440V~460V 60HZ three-phase



Comparison between LNEYA SUNDI series and other systems on thermodynamic properties
LNEYA Dynamic temperature control system SUNDI series General cooling circulator,heating oil furnace
Whether it is closed  system Use patent closed liquid circulation system and expansion system, regardless of high or low temperature, the heat transfer oil inside the expansion tank will keep room temperature, So it can be used in a wide temperature range. You can safely use it if the boiling point of the heat conduction oil is within 10℃. Generally open systems. The heat transfer oil will react with oxygen in the air at high temp. and turn brown even becomes deeper and darker in a short time with terrible smell. Because of open system at low temp., it can reach the target temp. for a few times, but accompanied by absorbing the moisture in the air, its viscosity will keep increasing and can't drop to the target temperature.
At low temperature, the heat conduction medium won't contact with or absorb the moisture in the air, this closed system can improve the stability of the cryogenic system. There may be some closed loop systems, in the process of running, some medium inside the expansion tank will recycle, the above problems will appear.
Whether the high-level heat transfersystem The system adopts pipeline heating and cooling. There is lttle liquid participated in circulating. Plate heat exchanger is used in refrigeration, and pipeline flange heater is used in heating, the whole system volume is (The volume of plating heat exchange + The volume of pipeline heater+ The volume of circulating pump + The volume of circulation loop) With open system, the same 10 kW heating or cooling ability, it can concert with 100L trough. This system loading is 100L + 25L jacket reactor + 100L material. The relative efficiency is much lower.
Such as to control a 100L reactor, choose model SUNDI-5A10W; heating power 10kW; cooling capacity 10kW;temperature -5℃. They tend to use relatively small circulation pump, the heat transfer on reactor is even less.
The volume of the whole system participated in the circulation is only 5.5L. Comparing with the 100L of reactor jacket + material, the 5.5L internal system volume is very small. Some closed system:                                                                 Because some liquid in expansion tank involved in circulation, the medium will be added. There is no heat preservation in expansion system, increase the heat dissipation and reduce the thermal efficiency.
The 10kW heater is almost all used on reactor.
Use big flow circulation pump, heat transfer relies on circulation pump to transfer the liquid regardless of how large the outside storage tank is.
whether there has valve incirculatorysystem The entire circulatory system without mechanical or electronic valve. This can avoid the broken of valve at high or low temp. for long time. Use high and low temperature precooling control, system with mechanical or solenoid valve. Any mechanical or electronic valve will be broken easily after long time cold and hot shock. And a small amount of impurity in the system will cause valve broken.(we cannot avoid a small amount of impurity into the circulatory system in production and operation process)
Ultra high temperature cooling technology Use ultra high temperature cooling technology, the system can directly start the compressor at max 300℃. The general refrigeration cycle trough can't be cooled at high temperature or cool high temperature heat conduction medium to room temperature by circulation fan (this is often exchanged through the valve). After 2 ~ 3 months, the valve can't be tightly shut and cold energy loss is serious, the temperature can't drop down.
This system can easily take away heat when exothermic reaction taken place under high temperature. The unique temperature control system can always keep the system temperature maintain at moderate reactor's temperature. p Look at the control effect Exothermic reaction at high temperature will often need people to pipe in low temperature liquid. Temperature control problems will take place easily for careless operation. Too much of the cryogenic liquid will lower the temperature of reaction system too much, which can't reach the reaction temperature. What's worse, the reaction kettle may be broken
Temp.control system The method of changing the control settings can response to the system delays as soon as possible, and gets the smallest system overshoot. The system consists of two PID (PID is changeable in each group) control loop structures. We call these two sets control loops the main circuit and from the circuit, the output of the Main loop as the set point of from loop. p The system with feed-forward PV, the master PID loop operation results of the PV output and feed-forward signals as the composite of the settings from the control loop. Through such control of the temperature gradient. For example, reaction material reacts at 100℃.
To ensure the accuracy of temperature control. Operators firstly set the temperature of thermal oil at 1350C or higher, this process will continue for a period of time, then operators will set heat conduction medium temperature at 105C according to their experience, to control the reaction temperature to about 100C.
The specially designed lag forecasts ( special dynamic control calculation) create a dynamic signal yc(t) to replace the process variable y(t) to serve as the feedback signal. This process with large temperature range, so skilled and responsible operators will be needed. No complete temperature curve record of the whole process.
It sends an e (t) signal to the controller, the controller will predict whether the control function has large time delays. So the controller can always produce appropriate control signals. That is to say, even if there may be large time delays, the dynamic signal yc (t) can make the feedback loop keep working. If just set the temperature of heat conduction medium at 1Ó5"C, there will be long time before the reaction material temperature reach 100*C. (Because the temperature difference between the jacket and material is too small). ý How about using temperature measuring points to directly sample the temperature of the reaction material? What's theresult?
By taking sample at three temp. points (material temp., outlet and input temp. of the temp. control system), our special dynamic control calculation combine with the common resistance lag cascade algorithm. Use common PID or simple cascade algorithm to control the process with significant time delays, the output of controller will keep increasing without getting appropriate feedback signal within the delay time, this will lead to large system response overshoot and even make the system out of control.
Look at the control effect Chemical reaction is often unpredictable, the 50L reactor is fixed, but the volume of the reaction materials will be different each time, and the hot hot melting will be different too, it can't be co controlled by PID self-tuning.
LNEYA Dynamic temperature control  system SUNDI series General cooling circulator,heating oil furnace
Repetitiv econtrol results Based on advanced dynamic control system, each time it can achieve consistent control effect, it greatly improves the stability of the products.              Look at the control effect Because the operation with human intervention, It doesn't keep consistent in effect every time and influence the stability of produced products.
Control exothermic reaction The material temperature is rising when testing of reactor. The system will rapid heat-up and cool-down temperature with good result to meet your demand. Because jacketed reactor with large time delay. The heat conduction medium response time- delay, and the actual temperature is too high.
Based on the algorithm, make the right choice to maintain moderate heat conduction oil temperature; take away the released heat and maintain reaction system at required temperature. Can' t be better controlled without human intervention. This system needs experienced operators, or the system temperature will be too low or too high, greatly affect the stability of the products.
Look at the control effect
Smaller amplification effect Based on precise control of reactor temperature,lt can control the process temperature. This is most important in process control with protecting thermostatically controlled environment.                                                                          Look at the control effect With small dose of laboratory experiment and higher yield. It has problems if it will be blew up. Need to grope for temperature process curve. It is high cost. No good result in extreme condition.
Safety protection It can control and set the temperature of outlet temperature and material temperature. Conventional protection: high temperature protection, refrigeration system high and low pressure protection, compressor circulating pump overheating protection, the high cooling water temperature protection, phase sequence protection, leakage circuit breaker, sensor fault protection, liquid level protection
Heating security protection, control protection, solid state relay power protection, independent temperaturelimiter.
Conventional protection:                                                                                           high temperature protection, refrigeration system high and low pressure protection, compressor circulating pump overheating protection, the high cooling water temperature protection, phase sequence protection, leakage circuit breaker, sensor fault protection, liquid level protection
Circulating pump With magnetic resistance to high temp. and low temp. circulation, without shaft seal, no leakage problems for using 2 to 3 -years. With shaft seal circulating pump, there will be leakage problems after being used for a long time.
Program Editor It can edit 25 programs, each program can edit 45 steps. With program Without program
Heat Conduction Medium Use colorless and tasteless heat conduct medium, wide temperature range ( Look at the heat-conducting medium parameter table), with LNEYA temperature control system and the service life of more than 6 years. In the process of using the color change, terrible smell of transfer fluid for a period of time.                                                                                                                      Firstly, the heat conduction medium itself has problems.                                            Secondly, the system design has problems, lead to the oxidation of heat conduction oil at high temperature.
Display Use 7-inch or 10-inch color touch screen. With instrument display
Data recording Clearly records material temp.,setting temp., inlet and outlet temp. of heat conduction medium and alarm record of -system. Without data record ,only display
Temp.  curve With real time temperature curve record, it can record temperature curve of 18 months. Without
Temp. data export With U disk derived data curve, it can select the export time. Without
Configuration software It can be easily configured. You can install and record the picture of display on the computer. Without
Communication Adopt good Modbus RTU communication protocols, can easily communicate with other equipment like DCS. without or no special communication protocol, poorscalability
Testing All dynamic temp. control systems with load testing of 24 hours. Confirm and record the whole process of load testingprocess.
Intellectualproperty Wuxi Guanya Refrigeration Technology Co., Ltd, We have successfully applied for 10 patents in China.








Heat Transfer Oil Secondary Circulation System Use Instructions

The thermal oil secondary circulation system is equipped with various instruments and equipment for temperature control. When using it, you need to pay attention to its safety knowledge and safer operation.

LNEYA heat transfer oil secondary circulation system uses branded fully enclosed compressors with advanced performance and reliable quality. The relays, protectors, capacitors and other devices used in the equipment are all original high-quality equipment, ensuring the reliable performance and service life of the heat transfer oil secondary circulation system, integrating cooling, heating and circulation, and the power distribution of the heat transfer oil secondary circulation system is reasonable. Save space.

The heat transfer oil secondary circulation system should be filled with liquid medium in the front tank. Generally, the liquid level is 30mm-50mm below the work surface to prevent the heater from being burnt. The power supply is 220VAC/50Hz, and the equipment must have good grounding. The circulation pump is automatically turned on when the equipment starts to operate, and the refrigeration compressor will make corresponding start or stop commands according to the temperature of the equipment unless there is a special need.

LNEYA heat transfer oil secondary circulation system adopts the automatic control function of circulating pump, that is, when the equipment is running, the circulation pump runs automatically. When the equipment is running, because of the function of the self-contained circulation pump, the liquid surface will show a flowing pattern if running. When there is no obvious flow state at the liquid tank interface, it means that there may be a helium state, and it should be exhausted in time. The device has its own cooling function. The cooling function can automatically issue a running or stop command according to the temperature of the device. It can also prohibit the compressor from running through the system parameters. When the device prohibits the compressor from running, the compressor needs to be set again to return to normal. Cooling operation.

The equipment should be placed in a ventilated and dry place, and the back and sides should be separated from the obstacle by more than 300mm. After use, turn off the power switch and unplug the power cord. If it is not used for a long time, the liquid in the tank should be drained and scrubbed clean.

When using the heat transfer oil secondary circulation system, it is necessary to pay more attention to the above problems, so that the use can achieve more efficient operation efficiency.
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